Dents, Cracks and Holes
can be Covered
Drywall Repair Services
Avoid the need for Drywall Repairs
by having the initial installation done properly.
The
Most Common Mistakes are:
1. Neglecting to make provisions for insulation, ventilation,
moisture control and wiring prior to the
installation of drywall.
2. Neglecting to install nail guards where wires or pipes run
within the studs nails or screws will not penetrate.
3. Placing seams at door corners.
4. Contaminating the compound with debris or dried chips of
compound.
5. Not getting nailing pattern inspected (check local code
before covering nails with compound and tape.
6. Not having insulation and utilities inspected (check local
code) before covering with drywall.
7. Not sanding between layers of drywall compound.
8. Driving nails too deep so that they break the paper on the
panels.
9. Not using drywall nails.
10. Not sanding the final coat of compound to a smooth finish.
11. Not
butting two panels of drywall at the beveled factory edge.
12. Dinging or damaging the edges of the panels.
13. Not completely covering the tape with compound.
14. Not applying the ceiling drywall before applying the
drywall on the walls.
15. Not butting sheets at a stud or rafter.
16. Applying the drywall sheets with the wrong side exposed.
17. Creating more seams than is absolutely necessary (i.e.
using small scraps).
An Ounce or Two of
Cure to Repairing Problems
It is almost
inevitable that you will need to patch or repair drywall
somewhere in your house at some time.
Your walls are
subjected to moving furniture, children rough-housing or
even boisterous party guests. Additional occurrences, such
as your house settling, can cause cracks, nail heads to
pop up and taped joints to loosen.
The good news
is drywall is easily repaired with virtually no evidence
of the damage. If you have plaster walls, many of the
techniques listed here can be used to repair plaster
cracks and holes as well. If you have textured walls, you
will first need to follow the procedures below to repair
the wall. Then you can use texturing techniques to match
the existing wall surface.
Drywall repair
falls into 4 categories: 1) Nail Heads; 2) Cracks
and loose tape joints; 3) Small Holes; 4) Large Holes. The
materials and tools that are needed will vary depending
upon the repair you are tackling. You will need to hire a
professional for major damage.
Do It
Yourself:
Small nail holes or shallow dents
can be repaired easily yourself with a little bit of
patching compound and a putty or taping knife. Let the
compound dry, sand over it, then prime and paint.
Nail head repairs are needed when nails work themselves
loose or pop out of your drywall surface. One way to fix
this is first re-sink the nail into the drywall. Then
drive a new screw in next to the nail to hold the drywall
into the framing. Apply compound over both fastener heads.
When they dry, you can sand and prime over them.
Still,
pounding them back into place usually does not prevent the
problem from recurring. Using drywall screws and a screw
gun, insert new screws into the drywall a few inches above
or below the loose nail head (slightly sink the screw head
below the surface). This will firmly refasten the sheet of
drywall to the studs behind it. Then you can tap in the
loose nail or remove it altogether. Once the drywall is
secured in place beside the new screws, fill the screw
head holes and nail holes with the small hole procedure
described below.
Cracks and loose tape joints are
repaired similarly. In both cases you should use mesh tape
to cover the crack or joint. This will reinforce the
drywall compound and decrease the likelihood of the
problem recurring. Before applying the mesh tape to a
loose tape joint, use a utility knife to carve out the
loose material. Create a slight indentation in the work
area to allow the new mesh tape and drywall compound to
finish flush with the existing wall.
After you have
applied mesh tape over the crack or joint, apply drywall
compound. Use several light coats to cover the mesh tape.
Build up a smooth, flush surface, allowing each coat to
dry completely. Sand the final coat.
When drywall
tape breaks loose with a little bubble, it is because
there was not enough compound under the tape when it was
first put on. If you can, lift the paper a little with a
spatula and then simply slide in some fresh drywall
compound to glue it back down. In some cases white glue
might work, with a little masking tape to hold it in place
until it dries.
Possible Do It Yourself:
Small hole repairs are for holes left behind by picture
frame hangers and minor gouges and scrapes in the drywall
surface. Generally these repairs are accomplished with 1
or 2 coats of drywall compound applied with a putty knife.
Before applying the drywall compound, use a sharp utility
knife to shave away any protruding paper edges from the
drywall surface. You will want to create a slight
indentation so that your drywall compound will dry flush
with the wall surface.
Apply the first coat of drywall
compound no more than 1/8 inch thick. Allow it to dry
completely. Once dried, scrape the surface smooth using a
wide putty knife and apply a second coat. Repeat the
process until you have built up the compound slightly
higher than the wall surface. Lightly sand to smooth out
the patch and blend it in with surrounding wall.
For slightly larger holes:
Use a keyhole saw and utility knife to cut out the damaged
portion and clean out broken pieces around the edges of
the hole.
Remove a strip of the paper 1/2 to 1 inch wide surrounding
the perimeter of the hole. Then cut a new piece of drywall
that is slightly larger than the hole. Carve away the
gypsum on the back side of the patch until it fits the
hole opening but leaves the paper on the outside of the
patch intact. This is called a "hat patch".
Apply compound to the inside and outside edges of the hole
and fit the paper "brim" of the hat patch right over the
bare gypsum. Now all you have to do is mud over the hat
patch and allow it to dry. With a knife blade, scrape off
any dried chips. Lightly sand the patch then apply another
layer of mud. When this layer is dry, scrape it, sand it
lightly then apply a final thinned down coat of the
spackling.
Remember to sand once again prior to painting or
wallpapering. Bare spackling on any wall repairs should
always be covered with primer before paint or wallpaper.
Unless You are a Home Repair Whiz, You
Will Need Some Help:
Large hole repairs
generally require some sort of backing or support before
drywall compound is applied. A mesh repair patch adhered
over the hole can repair holes up to 3 inches in diameter.
Patching a large hole in drywall is part having the right
products to work with, part having the right tools, and
part technique.
General Rules:
Rule one is that hard plasters, like Polyfiller and
Durabond 90 and others, are good to use to fill large
cracks, but should never be brought right up to the
finished surface because they are so difficult to sand.
Once the patch is in place and the worst is filled in with
either setting plasters or a piece of drywall, the rest of
the work is done with joint compound because it is the
best for a smooth sanded finish.
Always tape joints,
or they will crack later. One important detail is to trim
off all edges that want to come forward into the joint
compound.
Always let joint compound dry completely
before continuing, or it will shrink more than you expect.
It may be dry on the surface, but if it is cooler than the
drywall around it, it is still evaporating off water. Wait
until the temperature of the patch is the same as the wall
next to it before moving on to the next coat.
The
final finish on a patch may reach as much as two feet away
from the original hole. The inexpensive trowel to do this
is simply a straight piece of 1x3 wood with a slightly
rounded and well-sanded edge. A coat of hard car wax on
the 1x3 will keep compound from sticking.
There
are a few ways to build a new backing. One way is to take
a piece of cardboard, slightly larger than the hole, and
tie a string through the middle of it.
Insert the
cardboard into the hole and pull the string tight. Then
while holding it tight, apply a first coat of patching
compound to fill the hole.
Once it's dry, cut the
string and apply a second coat. To help strengthen the
patch you can apply some fiberglass tape to the seams and
then tape over that. Feather out the compound around the
hole with a wide knife. Let it dry and sand it smooth.
You could also use plywood strips as the backer,
cutting them longer than the hole, but narrow enough to go
through the hole.
Secure by putting screws into them
through the drywall and use enough to provide backing for
the entire hole. Then finish the patch.
Using mesh
tape, cover the seams between the new piece and the
existing wall.
Using several light coats of drywall
compound, cover the mesh tape and fill in the screw holes.
Build up a smooth, flush surface, allowing each coat to
dry completely.
The traditional technique of
patching a large hole is to slide wood, or even drywall
strips into the wall and screw them into place, permitting
you to place a piece of drywall over them and screw it
down flush with the wall. Then of course you have to tape
and plaster the crack all around.
However you can use
window screen and spray on adhesive. Then you can simply
use regular drywall compound. It flows slightly through
the screen to get a really good hold. Manufacturers now
make large patches like this with the adhesive already on
the back. They even make perforated metal plates to give
you strength on this job. With this technique the joint
has tape over it as part of the patch.
Probably the
strongest and quickest of the patches is to use drywall
frogs. They are called frogs because they appear to have
two little legs that stick out in the front. These sturdy
pieces of metal mesh clip right onto the edge of the hole.
A screw is driven through and easily penetrates and grabs
the frog, making a solid support behind the drywall. Place
your patch of drywall and screw it into place. Then bend
off those frog legs: they break off below the surface of
the drywall. Nothing is in the front but you have great
strength bridging the joint between the wall and the
patch. These are very useful to prevent sagging when you
butt two pieces of drywall together on the ceiling.
THE FINAL TOUCH
Once all of your
repairs are completed, you are ready to paint. Use a
primer paint to seal the exposed drywall compound. After
that, paint the repaired area with paint that matches the
rest of the room.
This
paper is intended for informational purposes only. Nothing
contained herein constitutes legal, financial or other
professional advice. Transmission of these materials is
not intended to create, and receipt does not constitute,
any relationship of any kind between the provider and the
recipient. Some of these points may not apply in your
area. Different term and conditions may vary from state to
state and province to province. All articles, text and
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