You walk
on me 365 Days-a-Year shouldn't I get a little TLC?
Flooring Replace and Repair Service
Accidents do happen and sooner or later everyday wear
and tear alone will cause an unsightly blemish on an
otherwise perfectly good floor.
Most of these scars can be fixed in just a few
hours if you have left over material on hand. Without the
extra flooring, it may be difficult to find matching patch
material. Manufacturers change their line of available
patterns as often as couturiers. If you are ever
installing a floor, make sure you keep extra material for
repairs.
The three most common types of
flooring are Vinyl, Ceramic Tile, and Wood.
Everyday more specialty flooring comes on the market:
bamboo, cork, modern terrazzo made of synthetic resins to
replace the concrete component, even primed, painted and
urethaned plywood is a popular choice. Traditional organic
materials are also being revisited in new or easy care
versions: slate, stone, granite and simple wood planks.
Obviously, professionals trained in the care of these
special materials should be consulted for repair and care,
in addition to installation.
Due to space, this paper
covers some repairs of the most common three. Even with
these everyday materials professionals should be
consulted and hired when the job is beyond you.
Remember, floors are expansive (not to mention expensive)
areas in your home. A botched job will glare at you
whenever you, your guests, or prospective homebuyers enter
the room. Be very confident before you tackle any repair
job. Also, the wrong tool can spoil the best of
intentions. The wrong adhesives can make a permanent
mess. And remember to use professionals who
specialize in the specific flooring material.
Each is installed, cared for and repaired in totally
different ways. Joe, who installed your neighbor’s
bathroom vinyl, is not a good choice for fixing your oak
dining room floor.
Vinyl (Self Adhesive
Tile or Sheet Flooring)
Fixing Small Tears
A pro will use a special ‘seamer’ that matches the brand
of floor with the right chemicals. For a good DIY patch,
use transparent silicone.
Cut out a little more vinyl
if necessary to clean below. Fill the hole with
transparent silicone caulking and then push the vinyl in
flush with the top surface. The silicone may serve as
filler for a dent below. Wipe off the excess and put
masking tape over the patch to hold it for 24 hours. You
will need to carefully scrape a bit of excess silicone
after removing the tape.
Replacing Damaged
Vinyl Tiles
If you find a tile that needs
replacing, here's a tip to save your wrists unwanted
physical stress: Blast a hair dryer at full force onto the
ragged edge of the tile that's chipped. Once it heats up,
press a large wood chisel into that edge to lift away the
tile, and then use the chisel or a putty knife to remove
any remaining adhesive. Of course, before you rip up the
old piece, make sure you have a suitable replacement.
Patching Sheet Vinyl
Similar to
repairing small tears, but on a larger scale.
The most
difficult part of repairing a tear or hole in sheet vinyl
is finding a replacement piece that matches the existing
pattern. Once that's done, patching is pretty basic.
Cut the piece big enough to cover the damaged area, while
matching the pattern. Firmly tape down the piece so it
won't shift.
Using a sharp utility knife, firmly cut
through both layers of vinyl. Use a straightedge to keep
the blade vertical while cutting because leaning the blade
may cause a gap in the patch.
Remove both pieces and
the taped-on scrap. Clean out all the loose debris and
scrape away any old glue.
Test fit the patch to make
sure the pattern lines up and no gaps are visible. Apply
silicone glue to the area with a notched glue packet (or
notched trowel if the area's big enough).
Position the
patch and firmly press it down into the glue using a
wadded up towel. Force any excess glue toward the edges
and wipe clean. Use a hand roller or rolling pin to work
out any air bubbles and to seat the patch into the glue.
Tape and leave it alone for 24 hours.
Ceramic Tile
Replacing a Tile
Start by
cutting away all the grout around the offending tile. The
best tool for this job has carbide cutting blade(s) and a
carbide rasp to sand leftover tile adhesive. Cutting away
the grout will liberate it from its neighbors. Then lift
it out. It won't be stuck down because if it were, it
would not make that gritty sound.
If you are trying to
remove a broken tile that is stuck down, remove all the
grout as before, then drill a hole and work from the
center out. This will avoid bothering the neighboring
tiles.
Clean off the mortar from both the floor and
the tile using a carbide rasp. You could use the same thin
set mortar used to install the original tile but you don't
really want to buy a whole bag of this stuff for one tile.
For a single tile installation you can use a tube of
construction adhesive. Choose one that will eventually set
rock hard rather than remaining flexible as many adhesives
do. Put in enough to fully support the tile and hold it up
to the right height. If your excess oozes out into the
grout area, scrape it out of the crack immediately and
don't spill it on top of the tiles - it may stain the
tiles and it will stain your skin, although it is
non-toxic. Give it several days to set hard. Then re-grout
around the tile.
Wood, Laminate or
Hardwood
Repairing a Laminate Wood Floor
Repairing damage in a laminate floor poses a challenge, as
the decoration is very thin. You could gouge out the
problem and apply hard putty. Plastic Wood won't stick
well enough but you could use some non-shrinking wood
fillers that are not quite as strong but take stain
better, or epoxy putty that will be plenty strong enough
but won't take stain well. The real task here is
not a woodworking one, but an artistic one. With
an artistic worker willing to recreate the color and grain
pattern of the surrounding flooring, you can stain or
paint over the filler. Then cover that with a couple of
coats of polyurethane floor finish to protect the color.
It is not easy to get the color and pattern right, but it
can work.
If you are more of a woodworker, you can use
a router to do an inlay job. First make a U or square
donut-shaped frame to control the router. Cut out a square
that follows the board patterns to about half the
thickness of the flooring. Square out the corners with a
chisel. Then cut right through the flooring for most of
the center of the patch, leaving a shoulder all around.
Then cut an extra piece of the flooring to fit perfectly
into the patch. You will have to cut a shoulder under this
piece so that it will fit into the inlay cut and overlap
on the shoulder for a gluing surface. What is nice about
this technique is that you don't have to find a piece of
wood that matches as long as you line up your cut-out with
a full board or two pattern in the original floor because
the new insert will simply look like another short plank
in the floor. Use waterproof glue and a weight to set it
in place and the patch will be invisible, although
requiring some careful craftsmanship.
If you are using
the clip lock type of laminate flooring
that are not glued down nor glued together, you can simply
disassemble the floor up to the damage, replace one single
board and put the rest back together. This is an advantage
of the clip lock system and a reason to keep a spare piece
or two stored away.
Repairing Squeaky or
Cupped Boards
Squeaky boards are annoying,
but can often be easily fixed. Try fixing them with the
simplest technique: inserting a shim from below the floor,
between the floor joist and the area where the floor is
squeaking. Sometimes, even tapping the squeaking area with
a hammer and 2 x 4 wrapped in a towel will work. Also, try
squirting some lubricant such as graphite, talcum powder,
floor oil, mineral oil, or wood dough between the boards.
You can even try forcing metal glazier's points between
the boards every 6" to separate the boards.
If these
simpler techniques are not working, try drilling a pilot
hole through the board, nailing from above with a
finishing nail, and then countersinking the nail and
filling the hole with wood dough. This technique also
works for repairing cupped or warped boards. If the floor
joists are exposed from below, you can drill a pilot hole
up through the floor joist and/or sub flooring and 1/4"
into the squeaky board. A drill bit stop will be useful
here to prevent drilling through the floor surface.
Wrapping masking tape around the bit will work as a drill
guide. Then you can grab the board from below with a 3/16"
roundhead wood screw with a large washer. This technique
of screwing the flooring from below also works when
repairing cupped or warped boards. One other possible
solution is to add metal joist bridging or wood blocking
between the joists near the squeak. This will often
stiffen the floor and eliminate the squeak.
Badly Warped or Cupped Floors
Some
floors may be badly warped or cupped, due to moisture. In
this case it is not practical to repair each board
individually. Instead, sand the entire floor down to an
even level. Use your drum sander and a rough grade of
sandpaper and make diagonal passes across the cupped areas
until they are all smooth and level. Later you will have
to sand with the grain in order to work out all the
unsightly sanding marks left by the diagonal sanding.
Replacing Old Floorboards
Some
floorboards are beyond repair and need to be replaced.
Often these pieces are under or near an old radiator that
has water stained, rotted or warped the wood. Any damaged
planks should be replaced before refinishing.
Most
flooring has tongue-and-groove joints that interlock the
planks. So use a circular saw to remove old floorboards.
Cut down the length of the board in the middle, being
careful not to hit any good boards.
To avoid
accidentally cutting through the sub floor, set the depth
of the cut at the thickness of the flooring.
Using a
chisel, pry out the sliced board and debris.
Make sure
the replacement board is the same size and color as the
rest of the flooring.
If you are putting in more than
one new board, put in the groove edge first and blind nail
over the tongue with finish nails.
Saw off the bottom
flange of the groove on the remaining board to be fit.
This way the piece will fit firmly on top of the
neighboring tongue. Use a scrap of wood to tap the ends
into place.
For extra strength, add a bead of wood
glue along the tongue and half groove of the last joint
that's fitted.
This last strip will also have to be
top-nailed. Pre-drill and anchor the strip with finish
nails every 12" at opposing angles spaced 1/2" from the
edge. Then countersink the nail heads and fill the holes
with matching wood filler.
A Special Note About
Old Hardwood Floors: Although this paper does not
cover refinishing hardwood floors, a word of warning:
before sending up clouds of sanding dust, get it
tested for lead. Yes, before the mid-1960’s
lead was often added to clear wood floor finishes until
urethane became more widely used.
This paper is intended for
informational purposes only. Nothing contained herein
constitutes legal, financial or other professional advice.
Transmission of these materials is not intended to create,
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points may not apply in your area. Different term and
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